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锂离子电池内部异物的超声成像与智能识别

Ultrasonic Imaging and Intelligent Identification of Internal Foreign Object in Lithium-Ion Batteries

  • 摘要: 为实现软包电池超声C扫图片中内部金属异物的智能识别,缓解超声C扫图像稀缺对图像识别模型的影响,本研究提出融合少量超声C扫图片与数据驱动的图像生成技术,通过分析超声C扫图像像素与软包电池内部缺陷及结构的关系,生成了300个样本,借助改进U-Net架构构建智能检测模型,经十折交叉验证,基于新制备的、含粒径0.2-0.4mm铜颗粒的软包电池,验证了所提模型的泛化能力。结果显示,损失函数持续下降,验证损失同步下降,且与训练损失的差距合理。研究表明,模型分割的戴斯相似系数(Dice coefficient)达0.95以上,交并比(intersection over union,IoU)达0.90以上,所提出方法能够有效地缓解样本稀缺问题,全部检测出粒径为0.2-0.4 mm的铜颗粒,为软包电池内部金属异物智能识别提供了解决方案。

     

    Abstract: To achieve intelligent recognition of internal metallic foreign objects in ultrasonic C-scan images of pouch cells and alleviate the impact of scarce ultrasonic C-scan images on image recognition models, this study proposes an image generation method that combines a small number of ultrasonic C-scan images with data-driven strategies. By analyzing the relationship between the pixels of ultrasonic C-scan images and the internal defects and structures of pouch cells, 300 samples are generated. An intelligent detection model is constructed using an improved U-Net architecture and evaluated using 10-fold cross-validation. The generalization capability of the proposed model is verified based on newly fabricated pouch cells containing copper particles with a particle size of 0.2–0.4 mm. Results show that the loss function decreases continuously, and the validation loss drops in tandem, with a reasonable gap relative to the training loss. The study shows that the model achieves a Dice coefficient exceeding 0.95 and an Intersection over Union (IoU) above 0.90 for image segmentation. The proposed method can effectively mitigate the problem of sample scarcity and successfully detect all copper particles within the 0.2–0.4 mm range, thereby providing a solution for the intelligent recognition of internal metallic foreign objects in pouch cells.

     

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