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陶瓷敲击检测方法的有限元分析

Finite element analysis of ceramic tapping detection method

  • 摘要: 针对传统敲击检测陶瓷缺陷时,声传感器随意放置、敲击过程不规范等问题,提出利用COMSOL Multiphysics有限元仿真,分析声传感器的最佳排布位置及边界条件的优化,确定最优值。首先,构建了陶瓷敲击的声-固耦合模型,观察不同边界条件设置对声信号的影响;其次,在仿真结果上放置不同的探针来代表声传感器,通过观察时域与频域图来评估声信号采集效果。结果表明:敲击点应选择约束的背面,且约束位置过多对信号也会产生影响;声传感器阵列的排布不能在陶瓷片的约束面处放置过多,避免频域波形紊乱。对比模拟得到的时域与频域图与实际敲击结果后发现,两者的时域图衰减相似,排除效果不好的采集点后频域峰值误差≤11.8%,验证了仿真声场的可行性。最终结果表明,此优化方法能有效采集多路敲击信号,为机器学习提供丰富的数据集,并在工业陶瓷的质量控制与安全检测中具有重要的实际应用价值。

     

    Abstract: To address the problems of random placement of pickups and irregularities in the tapping process when traditional tapping is used to detect ceramic defects, this study proposes analyzing the optimal placement of pickups and optimizing boundary conditions to determine optimal values using COMSOL Multiphysics finite element simulation. First, an acoustic-solid coupling model of ceramic tapping is constructed to observe the effects of different boundary condition settings on the sound signal. Second, different probes are placed in the simulation to represent the pickups, and the pickup performance is evaluated by examining time-domain and frequency-domain plots. The results show that: (1) the tapping point should be selected on the side opposite to the constrained region; (2) excessive constraint locations can negatively affect the signal; and (3) the pickup array should not be excessively placed on the constrained surface of the ceramic piece to avoid frequency-domain waveform distortion. Comparing the time- and frequency-domain plots obtained from the simulation with those from actual tapping tests reveals that the two time-domain signals exhibit similar attenuation behavior, and the peak error in the frequency domain is ≤11.8% after excluding poorly performing pickups, thereby verifying the feasibility of simulating the sound field. The final results demonstrate that this optimization method can effectively collect multiple tapping signals, provide a rich dataset for machine learning, and has significant practical value in quality control and safety inspection of industrial ceramics.

     

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