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机电产品金属零部件超声波清洗工艺的研究

Study on Ultrasonic Cleaning Process for Electromechanical Product Parts

  • 摘要: 基于有限元仿真和正交实验,对机电产品金属零部件的超声波清洗工艺进行了研究。应用ANSYS对清洗槽底板超声波换能器的布置方式进行了谐响应分析,确定了三角形阵列的布置方式;采用COMSOL分析了清洗槽内的声场分布,确定了最佳的工件清洗工位;利用对比试验探究了不同材质工件和不同污染物的超声波清洗工艺;采用图像检测、水接触角和X射线光电子能谱对超声清洗后的工件表面洁净度进行了分析评价。研究结果表明超声波油污清洗的最佳工艺参数为:清洗温度55 ℃、清洗功率0.4 W·cm−2、清洗时间4 min;除锈清洗的最佳工艺参数为:清洗温度75 ℃、清洗功率0.4 W·cm−2;超声波对45号钢、40Cr13不锈钢、2Al2铝合金以及H62黄铜表面的油污和锈蚀都具有较好的清洗能力;水接触角和能谱检测结果均表明,本文建议的超声清洗工艺对不同金属材质工件表面的污物具有明显的去除效果,满足了大部分精密机电产品金属零部件装配前的洁净度要求。

     

    Abstract: The ultrasonic cleaning process of electromechanical product parts was investigated using finite element simulation and orthogonal experiments. ANSYS was used to analyze the harmonic response of the ultrasonic transducer arrangement on the bottom plate of the cleaning tank, and the configuration of the triangular array was determined. COMSOL was used to analyze the acoustic field distribution in the cleaning tank and determine the optimal workpiece cleaning station. The ultrasonic cleaning process for different materials and contaminants was investigated through comparative tests. Surface cleanliness of workpieces after ultrasonic cleaning was evaluated using image inspection, water contact angle, and X-ray photoelectron spectroscopy. Experimental results show that the optimal process parameters for ultrasonic oil cleaning are as follows: cleaning temperature of 55 ℃, cleaning power of 0.4 W·cm−2, and cleaning time of 4 minutes. Similarly, the optimal process parameters for descaling cleaning are as follows: cleaning temperature of 75 ℃ and cleaning power of 0.4 W·cm−2. Ultrasonic cleaning has a high cleaning efficiency in removing oil and corrosion from the surfaces of 45 steel, 40Cr13 stainless steel, 2Al2 aluminum alloy, and H62 brass. Both the contact angle of water and spectroscopy test results demonstrate that the ultrasonic cleaning process proposed in this paper has a significant impact on removing dirt from the surface of workpieces made of different materials. It meets the cleanliness standards required for most precision electromechanical product parts before assembly.

     

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