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基于超声扩散场信号的近场缺陷非线性全聚焦成像

Nonlinear total focusing imaging of near-field defects based on ultrasonic diffuse field signals

  • 摘要: 文章提出一种基于扩散场信息的非线性全聚焦方法(nonlinear total focusing method, NTFM),解决了超声相控阵近场处缺陷检测时,受盲区影响造成横向分辨率低的问题。在对锆合金板缺陷进行检测时,靠近超声相控阵探头的缺陷信号淹没在盲区中。所提方法利用信号间的空间相干性,实现对噪声的抑制,达到削弱盲区的目的。利用中心频率为0.5 、1 MHz的线形相控阵探头激发兰姆波,对两块带有通孔缺陷的锆合金板进行实验,获得直接采集信号与扩散场信号。对扩散场信号互相关处理后得到重建信号,将重建信号与直接采集信号结合得到混合信号。对混合信号进行NTFM成像,实现缺陷的可视化图像。实验结果表明:与传统全聚焦成像法相比,NTFM成像抑制了伪像,提高了成像质量,降低了漏检率。文中提出的方法为提高薄板材料近场处缺陷成像的横向分辨率提供了新思路。

     

    Abstract: A nonlinear total focusing method (NTFM) based on diffuse field information is proposed to solve the problem of low lateral resolution caused by the blind zone in near-field defect detection with ultrasonic phased array. While testing the defect of zirconium alloy plate, the defect signal close to the ultrasonic phased array probe is drowned in the blind zone. The proposed method uses the spatial coherence between signals to suppress noise and weaken the blind zone. In the experiment of two zirconium alloy plates with through-hole defects, the linear phased array with the center frequencies of 0.5 MHz and 1 MHz probes are used to excite the Lamb wave for obtaining the direct acquisition signals and diffuse field signals. After cross-correlation processing of the diffuse field signals, the reconstruction signal is obtained, and then combined with the direct acquisition signal to obtain a mixed signals. The NTFM of mixed signals is performed to obtain visualization of defects in zirconium alloy sheets. The experimental results show that compared with the traditional total focusing imaging method, the NTFM imaging suppresses artifacts, improves the imaging quality, and reduces the missed detection rate. The proposed method provides a new idea for improving the lateral resolution of near-field defect imaging of thin sheet materials.

     

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