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大厚度复合材料蜂窝夹芯结构超声检测方法

Ultrasonic detection method for large thick composite honeycomb sandwich structures

  • 摘要: 新型飞行器的舱门、机翼、尾翼等结构大量采用了大厚度复合材料蜂窝夹芯粘接结构。针对该结构的材料组成和结构特点,分析了常规超声反射法和超声穿透法检测蜂窝夹芯与面板粘接质量的适用性,发现常规的超声反射法和穿透法均难以检测大厚度复合材料蜂窝夹芯结构的脱粘缺陷。提出了喷水耦合超声C扫描反射法和接触耦合高分辨力聚焦超声A扫描反射法结合的检测方法。采用提出的检测方法对含有人工缺陷的大厚度复合材料蜂窝夹芯粘接结构试样进行检测。检测结果表明,采用提出的检测方法能够检出试样中I界面、Ⅱ界面的所有人工脱粘缺陷,检测灵敏度优于Φ5 mm脱粘,实现60 mm厚度的蜂窝夹芯与复合材料面板粘接质量的超声检测。

     

    Abstract: The cabin doors, wings, tail fins and other structures of the new aircraft extensively adopt large-thick composite honeycomb sandwich bonding structures. Based on the material composition and structural characteristics of the structure, the applicability of conventional ultrasonic reflection and penetration methods for detecting the bonding quality between honeycomb sandwich and panel is analyzed. It is found that both conventional ultrasonic reflection and penetration methods are difficult to detect debonding defects in large thick composite honeycomb sandwich structures. A detection method combining water jet coupled ultrasonic C-scan reflection method and contact coupled high-resolution focused ultrasonic A-scan reflection method is proposed. The proposed detection method is used to detect samples of large thick composite honeycomb sandwich bonding structures containing artificial defects. The detect results show that the proposed testing method can detect all artificial debonding defects at the I and II interfaces in the sample, with a detection sensitivity better than that of the Φ5 mm debonding, achieving ultrasonic detection of the bonding quality between 60 mm honeycomb sandwich and composite panel.

     

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