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高压电缆终端粗糙接触界面的超声非线性响应特征

Ultrasonic nonlinear response characterization of rough contact interface of high voltage cable termination

  • 摘要: 为研究高压电缆终端接触界面超声非线性响应特征的变化规律,对硅橡胶应力锥接触表面形貌以及材料应力应变关系进行测量,建立硅橡胶接触界面超声检测仿真模型,并搭建超声非线性检测试验系统,开展超声检测试验研究,验证了界面压力与超声非线性系数的关联性并对接触界面非线性响应成因进行探究。结果表明,接触界面的非线性响应来源于材料自身的非线性和接触界面的非线性,回波信号中高次谐波分量主要成因为接触界面的非线性。随着界面压力增大,超声非线性系数的相对增加量从25.10%逐次减小至1.60%。基波幅度的减小量依次为1.89%、1.75%、1.84%、5.22%、4.73%、0.94%、14.38%,二次谐波的变化趋势与基波类似,随着界面压力的增大,基波幅度和二次谐波幅度均呈现下降趋势。仿真结果与试验结果相互印证,进一步为超声非线性检测方法在高压电缆终端界面压力检测上的工程应用可行性提供参考。

     

    Abstract: To study the variation law of ultrasonic nonlinear response characteristics at the contact interface of high-voltage cable terminals, the morphology of the contact surface of the silicone rubber stress cone and the stress-strain relationship of the material are measured. A simulation model for ultrasonic detection of the silicone rubber contact interface is established, and an ultrasonic nonlinear detection test system is built. Ultrasonic detection experiments are conducted to verify the correlation between interface pressure and ultrasonic nonlinear coefficient, and to explore the causes of nonlinear response at the contact interface. The results show that the nonlinear response of the contact interface comes from the material nonlinearity and the nonlinearity of the contact interface, and the high-order harmonic components of the echo signal are mainly due to the nonlinearity of the contact interface. As the interface pressure increases, the relative increase of the ultrasonic nonlinearity coefficient gradually decreases from 25.10% to 1.60%. The decrease of the amplitude of fundamental wave is 1.89%, 1.75%, 1.84%, 5.22%, 4.73%, 0.94%, and 14.38%, respectively. The trend of the second harmonic is similar to that of the fundamental wave. As the interface pressure increases, both the amplitude of the fundamental wave and the amplitude of the second harmonic show a decreasing trend. The simulation results and experimental results mutually confirm each other, further providing reference for the feasibility of engineering application of ultrasonic nonlinear detection method in pressure detection of high-voltage cable terminal interface.

     

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